Yale 11353395D Instrukcja Użytkownika

GLOBAL KING WIRE ROPE HOISTS RATED THRU 10 METRIC TONNE OPERATION, SERVICE & PARTS MANUAL PRINTED IN U.S.A. JANUARY,

10 4-7. LUBRICANT SPECIFICATIONS. AMBIENT TEMPERATURE -20° to 50°F 50° to 125°F 125° to 250°F (-29° to +10°C) (10° to 52°C) (52° to 121°C)

114-7. LUBRICANT SPECIFICATIONS CONT’D. AMBIENT TEMPERATURE -20° to 50°F 50° to 100°F 100° to 250°F (-29° to +10°C) (10° to 38°C) (38° to 121°C) G

12The user should revise the inspection interval, add additional units or provide a similar form to suit particular conditions that may exist. Howeve

13INSPECTION SCHEDULE AND MAINTENANCE REPORTHOIST SERIAL NO. (Manufacturer's) ____________________CUSTOMER CRANE IDENTITY NO. __________________

14 WARNING Do not operate a hoist having unusual vibrations, sounds, or with anything wrong or apparently wrong. Danger may be present that the hoist

15securely crimped to wires and insulation sound. Terminal screws should be tight. b) Check condition of contactor assembly, transformer, and upper

16wire ropes will eventually deteriorate to a point where they are not safe and will require replacement. Wire rope should be thoroughly inspected at

17CAUTION It is imperative that rope reel or coil rotates as rope unwinds. If coil or reel does not rotate the wire will be twisted as it is uncoiled

18torque the remaining two (2) rope clamps in sequence to 50 ft-lbs. (2) With all personnel clear of hoist – TURN ON POWER. (3) Operate hoist “UP

19spur. The gear shafts are supported with ball bearings housed in the back of the case and in the cover. The input helical pinion is cut directly in

2FORWARD This book contains important information to help you install, operate, maintain and service your new Yale electric hoist. We recommend that

20(4) Disconnect the wiring and conduit from the motor junction box. (5) Provide a means to support the hoist motor. The hoist motor weighs approx-i

21(2) Make sure power to the hoist is off and locked out. (3) Remove the four (4) bolts attaching the fan shroud to the motor and remove the fan sh

22(3) Connect the brake leads to the terminal block on the brake body. (4) Install the forward fan mounting retaining ring and install the fan. In

23b) Procedure. Remove load from the hook. To disconnect the geared limit switch refer to Figure 7-2. Remove the limit switch cover then loosen the t

24SECTION VI – TROUBLE SHOOTING 6-1. GENERAL. This section contains possible causes and solutions to common hoist problems. Please attempt to remedy

25SECTION VI – TROUBLE SHOOTING TROUBLE PROBABLE CAUSE REMEDY 6-4 Hook Will Lower, But Not Raise. a. Excessive load. b. Hoist electrical circuit

26This limit switch has a rotary screw driven by a gear reduction that is coupled to the end of the drum shaft. Adjustment discs operate the contacts

27Figure 8-1. Elementary Wiring Diagram for a Two-Speed Hoist and Two-Speed Trolley with TAS, Hoist Block Operated Limit Switch, Geared Upper &

28Figure 8-2. Component Diagram for a Two-Speed Hoist and Two-Speed Trolley with TAS, Hoist Block Operated Limit Switch, Geared Upper & Lower Li

29SECTION IX – PARTS LIST 9-1. GENERAL. The parts lists and illustrations in this section of the manual cover parts for models of Yale “Global King”

3NOTICE: Information contained in this book is subject to change without notice. INDEX SECTION I GENERAL DESCRIPTION PAGE Paragraph 1-1 General

30 FIGURE 9-1. Hoist Drum, Drum Frame, Gearcase, Motor, Rope Guide, and Screw Type Limit Switch. “B” Frame: Hoist Components for Figure 9-1. Ref. No

31“B” Frame: Hoist Components for Figure 9-1. Ref. No. Part Number Description Qty. Req’d. 28 GHB-128 Lockwasher (7/16) 4 29 GHB-129 High Strength H

32 Figure 9-2. Hoist Gearing. “B” Frame: Hoist Gearing for Figure 9-2. Ref. No. Part Number Description Qty. Req’d. GHB-200 Complete Hoist Gearca

33“C” Frame: Hoist Gearing for Figure 9-2. Ref. No. Part Number Description Qty. Req’d. 5 GHC-205 Washer - Hardened (3/4) 8 6 GHC-206 Lock Nut -

34 Figure 9-3. Motor Driven Trolley Frame and Drive (“B” Frame Shown). “B” Frame: Trolley Frame and Drive Components for Figure 9-3. Ref. No. Part N

35“B” Frame: Trolley Frame and Drive Components for Figure 9-3. Ref. No. Part Number Description Qty. Req’d 13 GHB-313 Lockwasher, (5/16) 4 14 - Thr

36 Figure 9-4. Lower Block Assembly. “B” Frame: Lower Block Components for Figure 9-4. Ref. No. Part Number Description Qty. Req’d GHB-400Y Lower

37“C” Frame: Lower Block Components for Figure 9-4. Ref. No. Part Number Description Qty. Req’d 7 GHC-407 Flat Head Socket Cap Screws (1/4-20 x 1/2

38 Figure 9-5. Upper Block Assembly. “B” Frame: Upper Block Components for Figure 9-5. Ref. No. Part Number Description Qty. Req’d GHB-500 “B” Fr

39“C” Frame: Upper Block Components for Figure 9-5. Ref. No. Part Number Description Qty. Req’d 10 GHC-510 Internal Retaining Ring 1 11 GHC-511 Spac

4SECTION I – GENERAL DESCRIPTION 1-1. GENERAL. Yale “Global King” electric hoists are wire rope and drum type hoists that are manufactured with an

40 Figure 9-7. “C” Frame: Rope and Dead End Assembly. “C” Frame: Rope and Dead End Assembly Components for Figure 9-7. Ref. No. Part Number Descript

41 “B” Frame Block Operated Limit Switch Components for figure 9-8. Ref. No. Part Number Description Qty. Req’d GHB-800 “B” Frame Hoist Limit Swi

42 Figure 9-9. Rope Guide Assembly “B” Frame Rope Guide Components for Figure 9-9. Ref. No. Part Number Description Qty. Req’d GHB-900 “B” Frame

43 Figure 9-10. Hoist Motor Brake. “B” Frame: Hoist Brake Components for Figure 9-10. Ref. No. Part Number Description Qty. Req’d. 1 GHB-1001† Brake

44 Figure 9-10. Hoist Motor Brake. “C” Frame: Hoist Brake Components for Figure 9-10. Ref. No. Part Number Description Qty. Req’d. 1 GHC-1001† Brake

45 Figure 9-11. “B” Frame Trolley Drive Gear Reducer. “B” Frame Trolley Drive Gear Reducer Components for Figure 9-11. Ref. No. Part Number Descript

46 Figure 9-12. “C” Frame Trolley Drive Gear Reducer. “C” Frame Trolley Drive Gear Reducer Components for Figure 9-12. Ref. No. Part Number Descript

47NOTES __________________________________________________________________________ __________________________________________________________________

48 Recommended Spare Parts Certain Parts of your hoist will, in time, require replacement under normal wear conditions. It is suggested that the fol

5The trolley width shall be adjusted by loosening the jam nuts on the traverse drive side of the threaded rods at each end of the hoist. If necessary

6(3) Operate “UP” button briefly to determine direction of hook travel. (4) If hook raises when “UP” button is depressed, phasing is correct. (5) I

7d) Depress push button marked “LEFT” to traverse in the opposite direction. CAUTION Excessive “jogging” will cause premature burning of contact ti

8dd) DO NOT use limit switches as routine operating stops unless recommended. They are emergency devices only. ee) DO NOT use hoist to lift, sup

9 FIGURE 4-1. View of Hoist Showing Location of Name Plates and Oil Plugs. b) Remove oil drain plug from bottom of gearcase and drain oil out. Disp